Materials
Types of gears
Number of teeth
Width of gears
C. Number of teeth
0.1 to 0.2
0.20 to 0.25
0.25 to 0.40
0.40 to 0.55
Brittle metals
Ductile metals
Hard metals
Soft metals
True feed
Chip thickness
Rake angle of the cutting tool
All of these
Equal to
Less than
Greater than
None of these
Up milling
Down milling
Forming
Broaching
Of maximum diameter 15 mm
In 15 mm thick plates
Having cross-sectional area of 15 mm²
None of these
Flat type
V-type
Dovetail type
Any one of these
Equal to 30°
Less than 30°
More than 30°
None of these
0.005 to 0.01 mm
0.01 to 0.1 mm
0.05 to 0.1 mm
0.5 to 1 mm
1, 2, 2
1, 2, 4
2, 3, 4
2, 4, 4
It can not be used on old machines due to backlash between the feed screw of the table and the nut.
The chips are disposed off easily and do not interfere with the cutting.
The surface milled appears to be slightly wavy.
The coolant can be poured directly at the cutting zone where the cutting force is maximum.
Tool steels
Sintered carbides
Glass
All of these
Cutting forces and power consumption
Tool life
Type of chips and shear angle
All of these
3500⁰C
3200⁰C
2900⁰C
2550⁰C
Polymeric mould has been cured
Mould has been totally dried
Mould is green in colour
Mould contains moisture
Internal cylindrical grinding
Form grinding
External cylindrical grinding
Surface grinding
An eccentric work
A heavy work
A thin work
None of these
Wheel is too hard or wheel revolves at a very high speed
Wheel is too soft or wheel revolves at a very slow speed
Wheel is too hard and wheel revolves at very slow speed
Wheel is too soft and wheel revolves at a very high speed
Direct indexing
Simple indexing
Compound indexing
Differential indexing
1.02
1.32
1.66
1.82
Argon H₂
Argon CO₂
Argon Helium
Helium
Hot machining
Ultrasonic machining
ECM process
Chemical milling
Four jaw independent chuck
Three jaw universal chuck
Magnetic chuck
Drill chuck
Increase machining accuracy
Facilitate interchangeability
Decrease expenditure on quality control
All of these
Porosity
Undercut
Under fill
Crack
70°
100°
118°
130°
Plastics
Copper
Cast steel
Carbon steel
Hard materials
Brittle materials
Finishing cuts
All of these
For holding and guiding the tool in drilling, reaming or tapping operations
For holding the work in milling, grinding, planing or turning operations
To check the accuracy of workpiece
None of the above
15 to 19 m/min
25 to 31 m/min
60 to 90 m/min
90 to 120 m/min