Conventional milling
Climb milling
Face milling
End milling
A. Conventional milling
Cutting forces and power consumption
Tool life
Type of chips and shear angle
All of these
0.2 Joule
1 Joule
5 Joule
1000 Joule
Hardenability of low carbon steels
Machinability of low carbon steels
Hardenability of high carbon steels
Machinability of high carbon steels
Shaping operation
Forming operation
Surface finishing operation
Dressing operation
Incomplete fusion
Lamellar tearing
Mismatch
Shrinkage void
Adjusting the current
Adjusting the duration of current
Changing the electrode size
Changing the electrode coating
Electric arc welding
Submerged arc welding
MIG welding
TIG welding
5°
10°
15°
20°
Feed the casting at a rate consistent with the rate of solidification.
Act as a reservoir for molten metal
Feed molten metal from the pouring basin to the gate
Help feed the casting until all solidification takes place
V-threads
Whitworth threads
Buttress threads
Acme threads
Increases tool life
Decreases tool life
Produces chipping and decreases tool life
Results in excessive stress concentration and greater heat generation
Low cutting speed and large rake angle
Low cutting speed and small rake angle
High cutting speed and large rake angle
High cutting speed and small rake angle
Mild steel
Cast iron
High speed steel
High carbon steel
Rake angle
Cutting angle
Clearance angle
Lip angle
Thread cutting
Turning a work of larger diameter
Turning a hard or tough material
All of these
Increase tool life
Remove chips from bed
Break the chips into short segments
To minimise heat generation
2.17 rpm, 600 joules
6.8 rpm, 6 joules
5.03 rpm, 600 joules
22 rpm, 600 joules
Minimum at the beginning of the cut and maximum at the end of the cut
Maximum at the beginning of the cut and minimum at the end of the cut
Uniform throughout the cut
None of these
Doubled
Halved
Quadrupled
Unchanged
Depth of cut
Cutting speed
Feed
Tool rake angle
0.1 mm
0.4 mm
0.35
0.75 mm
90°
118°
135°
150°
Decreasing the rake angle
Increasing the depth of cut
Decreasing the cutting speed
Increasing the cutting speed
Shaping
Milling
Hobbing
Burnishing
Gas tungsten arc welding
Resistance spot welding
Friction welding
Submerged arc welding
A to H
I to P
Q to Z
A to P
Mild steel
Alloy steel
Pig iron
Chilled cast iron
Vertical boring machine
Horizontal boring machine
Precision boring machine
Jig boring machine
Shearing
Extrusion
Shearing and extrusion
Shearing and compression
Rate of production is very high
High accuracy and high class of surface finish is possible
Roughing and finishing cuts are completed in one pass of the tool
All of the above