The diamond is the hardest tool material and can run at cutting speeds about 50 times that of high speed steel tool.
The ceramic tools can be used at cutting speeds 40 times that of high speed steel tools.
The cemented carbide tools can be used at cutting speeds 10 times that of high speed steel tools.
The ceramic tools can withstand temperature upto 600°C only.
D. The ceramic tools can withstand temperature upto 600°C only.
Shaping operation
Forming operation
Surface finishing operation
Dressing operation
2.17 rpm, 600 joules
6.8 rpm, 6 joules
5.03 rpm, 600 joules
22 rpm, 600 joules
Single riveted
Double riveted
Both (A) and (B)
None of these
Helix or rake angle
Point angle
Chisel edge angle
Lip clearance angle
Profile milling
Gang milling
Saw milling
Helical milling
1 to 3 m/min
5 to 10 m/min
10 to 14 m/min
14 to 20 m/min
Hard materials
Brittle materials
Finishing cuts
All of these
Water
Soluble oil
Dry
Sulphurised mineral oil
Side cutting tool
Front cutting tool
End cutting tool
None of these
Carbide tools
Heavy loads
Harder materials
All of these
Perpendicular to the workpiece
Perpendicular to the direction of tool travel
Parallel to the direction of tool travel
Inclined at an angle less than 90° to the direction of tool travel
Rake angle
Cutting angle
Clearance angle
Lip angle
Rake angle
Cutting angle
Lip angle
All of these
Only at the time of manufacture
Before starting the grinding operation
At the end of grinding operation
Occasionally
Porosity
Undercut
Under fill
Crack
Cutting forces and power consumption
Tool life
Type of chips and shear angle
All of these
Chip thickness ratio
Forces during metal cutting
Wear of the cutting tool
Deflection of the cutting tool
Cast iron
Mild steel
Brass
Aluminium
In-feed grinding
Through feed grinding
End-feed grinding
Any one of these
Porosity
Undercut
Under fill
Crack
Feed rate, depth of cut, cutting speed
Depth of cut, cutting speed, feed rate
Cutting speed, feed rate, depth of cut
Feed rate, cutting speed, depth of cut
High thermal conductivity of titanium
Chemical reaction between tool and work
Low tool-chip contact area
None of these
Pull broaching
Push broaching
Surface broaching
Continuous broaching
Induction motor
DC servo motor
Stepper motor
Linear servo motor
By a form tool
By setting over the tail stock
By a taper turning attachment
By swivelling the compound rest
Cool the tool
Improve surface finish
Cool the workpiece
All of these
Same
Low
High
None of these
Finishing a drilled hole
Producing a large hole without drilling
Truing a hole for alignment
Enlarging a drilled hole
2 to 3 times lower
2 to 3 times higher
5 to 8 times higher
8 to 20 times higher
Zero helix angle is used
Low helix angle is used
High helix angle is used
Any helix angle can be used