Globular transfer
Spray transfer
GMAW practice
Dip transfer
C. GMAW practice
Made by cold pressing of aluminium oxide powder
Available in the form of tips
Brittle and have low bending strength
All of these
Plastic deformation of metal
Burnishing friction
Friction between the moving chip and the tool face
None of the above
Friction zone
Work-tool contact zone
Shear zone
None of these
Cutting key ways on shafts
Cutting external screw threads
Cutting teeth of spur gears
All of these
Soldering
Brazing
Welding
Clamping
Metal removal rate is high
High surface finish is obtained
High form accuracy is obtained
High dimensional accuracy is obtained
10 r.p.m.
20 r.p.m.
120 r.p.m.
180 r.p.m.
Porosity
Undercut
Under fill
Crack
Surface finishing
Undercut gears
Cycloidal gears
Removing residual stresses from teeth roots
It cannot be used on old machines due to backlash between the feed screw of the table and the nut.
The chips are disposed off easily and do not interfere with the cutting.
The surface milled appears to be slightly wavy.
The coolant can be poured directly at the cutting zone where the cutting force is maximum.
Flat drill
Straight fluted drill
Parallel shank twist drill
Tapered shank twist drill
Up milling
Down milling
Face milling
End milling
Free from corrosion
Stronger in tension
Free from stresses
Leak-proof
Zero helix angle is used
Low helix angle is used
High helix angle is used
Any helix angle can be used
Solid part - faces - edges - vertices
Solid part - edges - faces - vertices
Vertices - edges - faces - solid parts
Vertices - faces- edges - solid parts
90°
118°
135°
150°
Increasing the cutting speed
Decreasing the cutting speed
Increasing the depth of cut
Increasing the feed rate
Milling
Shaping with rack cutter
Shaping with pinion cutter
Hobbing
Flat drill
Straight fluted drill
Parallel shank twist drill
Tapered shank twist drill
High temperature developed at the contact of the wheel face and work
Grinding hard work
Low speed of wheel
High speed of wheel
Tungsten
Chromium
Silicon
Cobalt
(D - d)/2L
(D - d)/L
(D - d)/2
D - d
Materials
Types of gears
Number of teeth
Width of gears
Diamond is very hard and wear resistant
It occupies very little space
It helps in assembly with tolerance on centre distance
It has a long life
Lower chip-tool contact area and larger shear angle
Higher chip-tool contact area and smaller shear angle
Lower chip-tool contact area and smaller shear angle
Higher chip-tool contact area and larger shear angle
1.02
1.32
1.66
1.82
Material of drill
Type of material to be drilled
Quality of surface finish desired
All of these
Circular Interpolation − clockwise
Circular Interpolation − counter clockwise
Linear Interpolation
Rapid feed
Internal screw threads
External screw threads
No threads
Tapered threads
1 in 10
1 in 15
1 in 20
1 in 30