Ultrasonic welding
Forge welding
Electron beam welding
Friction welding
D. Friction welding
Cutting edge of the tool is sharp and it does not make any flank contact with the workpiece
Only continuous chip without built-up-edge is produced
Cutting velocity remains constant
All of the above
3500⁰C
3200⁰C
2900⁰C
2550⁰C
20.56
26.56
30.56
36.56
High temperature developed at the contact of the wheel face and work
Grinding hard work
Low speed of wheel
High speed of wheel
Equal to
Less than
More than
None of these
Counter-sinking
Counter-boring
Trepanning
Spot facing
High metal removal rate
Dry machining
Use of soft cutting tool
Surface finish
Pull broaching
Push broaching
Surface broaching
Continuous broaching
Slush casting
Squeeze casting
Centrifugal casting
Investment casting
Course grained
Fine grained
Medium grained
None of these
- 0.025, ±0.008
- 0.025, 0.016
- 0.009, ± 0.008
- 0.009, 0.016
Forehand welding
Flux cored ARC welding
Electro slag welding
Pulsed spray welding
Softer metals
Cotton fabric
Carbon
Graphite
Increases continuously
Decreases continuously
Decreases, becomes stable and then increases.
Increases, becomes stable and then decreases.
Slow speed
High speed
Any speed
Certain specific speed
Gang milling
Straddle milling
String milling
Side milling
Cutting key ways on shafts
Cutting external screw threads
Cutting teeth of spur gears
All of these
Truing
Dressing
Facing
Clearing
Plastic deformation of metal
Burnishing friction
Friction between the moving chip and the tool face
None of the above
The diamond is the hardest tool material and can run at cutting speeds about 50 times that of high speed steel tool.
The ceramic tools can be used at cutting speeds 40 times that of high speed steel tools.
The cemented carbide tools can be used at cutting speeds 10 times that of high speed steel tools.
The ceramic tools can withstand temperature upto 600°C only.
Truing
Dressing
Facing
Clearing
The flank of the tool is the surface or surfaces below and adjacent to the cutting edges
The nose is the corner, arc or chamfer joining the side cutting and the end cutting edges
The heel is that part of the tool which is shaped to produce the cutting edges and face
The base is that surface of the shank which bears against the support and takes tangent pressure of the cut
3° to 8°
20° to 30°
60° to 90°
90° to 120°
Smoothing and squaring the surface around a hole
Sizing and finishing a small diameter hole
Producing a hole by removing metal along the circumference of a hollow cutting tool
Cutting helical grooves on the external cylindrical surface
10 to 20 m/min
18 to 30 m/min
24 to 45 m/min
60 to 90 m/min
Using abrasive slurry between the tool and work
Direct contact of tool with the work
Maintaining an electrolyte between the work and tool in a very small gap between the two
Erosion caused by rapidly recurring spark discharges between the tool and work
Conical locator
Cylindrical locator
Diamond pin locator
Vee locator
Toughness
Ductility
Elasticity
Work hardening
Making a cone-shaped enlargement of the end of a hole
Smoothing and squaring the surface around a hole
Sizing and finishing a small diameter hole
Producing a hole by removing metal along the circumference of a hollow cutting tool
Has less number of teeth
Is short and stocky
Removes less material for each pass of the tool
All of the above