Improve machinability
Improve ductility
Improve toughness
Release stresses
A. Improve machinability
Blast furnace
Cupola
Open hearth furnace
Bessemer converter
Bessemer process
Open hearth process
Electric process
LD process
Malleable iron
Nodular iron
Spheroidal iron
Grey iron
Paramagnetic
Ferromagnetic
Ferroelectric
Dielectric
The product produced by blast-furnace is called cast iron
The pig iron is the name given to the product produced by cupola
The cast iron has high tensile strength
The chilled cast iron has no graphite
70% copper and 30% zinc
90% copper and 10% tin
85 - 92% copper and rest tin with little lead and nickel
70 - 78% copper and rest tin
Heated from 30°C to 50°C above the upper critical temperature and then cooled in still air
Heated from 30°C to 50°C above the upper critical temperature and then cooled suddenly in a suitable cooling medium
Heated from 30°C to 50°C above the upper critical temperature and then cooled slowly in the furnace
Heated below or closes to the lower critical temperature and then cooled slowly
Silver and some impurities
Refined silver
Nickel, Copper and zinc
Nickel and copper
Low carbon steel
High carbon steel
Medium carbon steel
High speed steel
Case hardening
Flame hardening
Nitriding
Any one of these
Stainless steel
Gun metal
German silver
Duralumin
Brittleness
Ductility
Malleability
Plasticity
Are formed into shape under heat and pressure and results in a permanently hard product
Do not become hard with the application of heat and pressure and no chemical change occurs
Are flexible and can withstand considerable wear under suitable conditions
Are used as a friction lining for clutches and brakes
Delta metal
Monel metal
Constantan
Nichrome
0.2 %
0.8 %
1.3 %
2 %
0.5% of phosphorous
1% phosphorous
2.5% phosphorous
None of the above
Increase hardenability
Reduce machinability
Increase wear resistance
Increase endurance strength
94% aluminium, 4% copper and 0.5% Mn, Mg, Si and Fe
92.5% aluminium and, 4% copper, 2% nickel and 1.5% Mg
90% aluminium and 90% copper
90% magnesium and 9% aluminium with some copper
Ferrite
Pearlite
Austenite
Ferrite and cementite
Lead base alloy
Copper base alloy
Tin base alloy
Cadmium base alloy
Contains 1.7 to 3.5% carbon in Free State and is obtained by the slow cooling of molten cast iron
Is also known as chilled cast iron and is obtained by cooling rapidly. It is almost unmachinable
Is produced by annealing process. It is soft, tough and easily machined metal
Is produced by small additions of magnesium (or creium) in the ladle. Graphite is in nodular or spheroidal form and is well dispersed throughout the material
Carbon
Sulphur
Silicon
Manganese
Can be drawn into wires
Breaks with little permanent distortion
Can cut another metal
Can be rolled or hammered into thin sheets
50 : 50
40 : 60
60 : 40
20 : 80
Silicon bronze
White metal
Monel metal
Phosphor bronze
Iron
Copper
Aluminium
Nickel
Nickel, chromium and manganese
Tungsten, molybdenum and phosphorous
Lead, tin, aluminium
Zinc, sulphur, and chromium
Improvement of casting characteristics
Improvement of corrosion resistance
One of the best known age and precipitation hardening systems
Improving machinability
Hot working
Tempering
Normalising
Annealing
Below 723°C
770 to 910°C
910 to 1440°C
1400 to 1539°C