Blast furnace
Cupola
Open hearth furnace
Bessemer converter
B. Cupola
Improvement of casting characteristics
Improvement of corrosion resistance
One of the best known age and precipitation hardening systems
Improving machinability
RC 65
RC 48
RC 57
RC 80
30°C to 50°C above upper critical temperature
30°C to 50°C below upper critical temperature
30°C to 50°C above lower critical temperature
30°C to 50°C below lower critical temperature
There is no change in grain size
The average grain size is a minimum
The grain size increases very rapidly
The grain size first increases and then decreases very rapidly
Austenite
Martensite
Pearlite
Cementite
Nickel
Chromium
Nickel and chromium
Sulphur, lead and phosphorus
0.1 to 0.5 %
0.5 to 1 %
1 to 5 %
5 to 10 %
Hot working
Tempering
Normalising
Annealing
Low wear resistance
Low hardness
Low tensile strength
Toughness
Air is burning out silicon and manganese
Silicon and manganese has burnt and carbon has started oxidising
The converter must be titled to remove the contents of the converter
The brown smoke does not occur during the operation of a Bessemer converter
70% copper and 30% zinc
90% copper and 10% tin
85 - 92% copper and rest tin with little lead and nickel
70 - 78% copper and rest tin
Cast iron
Pig iron
Wrought iron
Malleable iron
Austenite
Pearlite
Ferrite
Cementite
Increase hardenability
Reduce machinability
Increase wear resistance
Increase endurance strength
35
57
710
1015
Line defect
Surface defect
Point defect
None of these
Makes the iron soft and easily machinable
Increases hardness and brittleness
Make the iron white and hard
Aids fusibility and fluidity
Cast iron
Mild steel
Nonferrous materials
Stainless steel
Mild steel
German silver
Lead
Graphite
Cast iron
Forged steel
Mild steel
High carbon steel
Lead base alloy
Tin base alloy
Copper base alloy
Both (A) and (C) above
Malleable iron
Nodular iron
Spheroidal iron
Grey iron
Refine grain structure
Reduce segregation in casting
Improve mechanical properties
Induce stresses
Carbon in the form of carbide
Low tensile strength
High compressive strength
All of these
Current
Voltage
Frequency
Temperature
Does not effect
Lowers
Raises
None of these
Contains 1.7 to 3.5% carbon in Free State and is obtained by the slow cooling of molten cast iron
Is also known as chilled cast iron and is obtained by cooling rapidly. It is almost unmachinable
Is produced by annealing process. It is soft, tough and easily machined metal
Is produced by small additions of magnesium (or creium) in the ladle. Graphite is in nodular or spheroidal form and is well dispersed throughout the material
Mica
Silver
Lead
Glass
0.5 to 1 %
1.2 %
2.5 to 4.5 %
5 to 7 %
RC 65
RC 48
RC 57
RC 80